Gantry Machining Center – HG5022

Gantry Machining Center – HG5022 is composed of a worktable, a gantry, a ram, a tool magazine, an accessory head library, and a CNC system. It is mainly suitable for processing large and complex shaped workpieces, including fixed beam type (fixed crossbeam, worktable movement or rotation), movable beam type (moving crossbeam up and down, worktable front and back movement), movable column type (fixed workbench, gantry frame movement), and overhead crane type (fixed workbench, moving crossbeam).

Item HG-5022
Working Table Size(W x L)mm 2000×5000
Tabel Travel(X Axis) mm 5000
Spindle Slide Travel (Y Axis) mm 2200(Auxiliary stroke
2700)
Spindle Up & Down Travel (Z Axis) mm 1000
Max Loading Weight Ton 14
Spindle Taper & Size BT50/φ200
Machine Floor Space (LxWxH) 11750×4740×4100
Machine Weight 38

Description

CNC Gantry Machining Center – HG5022 (or gantry milling machine, gantry mill, GMC ) is a distinctive machine tool with its double-column structure. The gantry refers to the CNC router that hangs over the worktable to perform machining processes. It is the rapid movement of the gantry that makes this machine extra efficient.

HG Machinetools’ Gantry Machining Centeris composed of a worktable, a gantry, a ram, a tool magazine, an accessory head library, and a CNC system. It is mainly suitable for processing large and complex shaped workpieces, including fixed beam type (fixed crossbeam, worktable movement or rotation), movable beam type (moving crossbeam up and down, worktable front and back movement), movable column type (fixed workbench, gantry frame movement), and overhead crane type (fixed workbench, moving crossbeam)

CNC Gantry Machining Center HG5022 HG MachinetoolsA. Advantages of HG Machinetools’ Gantry Machining Center – HG5022

  1. The spindle of the our Gantry Machining Center adopts the high precision spindle assembly, the belt type milling head, the spindleis the servo motor drive. X, y, Z axis servo control, the direct connect architecture, with automatic lubricating system, machine tools to achieve a rapid motion; X, y, Z three directions to feed with high accuracy high strength ball screw, high feed speed; driving motor through flexible coupling with screw direct coupled, servo servo motor directly deliver power to the high precision ball screw, no backlash to ensure the positioning precision of the machine tool.
  2.  The spindleof Taiwan Brandwith high speed and high precision, high rigidity spindle unit, axial and radial load capacity, speed up to 6000rpm; the center of spindle blowing structure, with rapidly in the tool release after cleaning of the spindle cone center of high pressure gas, to ensure the accuracy of tool clamping;
  3. X, y, Z axis servo control, direct coupled structure is adopted in the Taiwan high precision and high intensity of ball screw, screw installation of pre stretching, connecting rigidity, high feed speed; the servo motor directly transferring power to a high precision ball screw, no backlash, ensure the machine tool positioning accuracy. The Z shaft is provided with a hydraulic balancing device, which ensures.
  4. X/Y/Z three direction guide rails, the lead screw all uses the airtight protection, guarantees the lead screw and the guide rail clean, guarantees the machine tool transmission and the movement precision;
  5. The outer protection of the machine tool is designed with the ring structure, which is safe and reliable;
  6. Machining center configuration: the high quality Tool Magazine, the shortest path tool change, tool change accurately, short time, high efficiency, the test run, in line with the reliability requirements;
  7. Using the centralized automatic lubrication device, timing, quantitative automatic intermittent lubrication, stable and reliable work;
  8. The machine electrical system wiring neatly, the structure is reasonable, the electric box seal is good, is equipped with the heat exchange system, guaranteed the good use environment;
  9. CNC system (FANUC, Mitsubishi, Siemens, wide number) can be selected. The system has perfect and reliable interlocking, safety protection and fault diagnosis and alarm functions, equipped with RS232 communication interface;
  10. The operation of HG Machinetools’Gantry Machining Center would beeasy, flexible and quick.

B. Key Features of HG Machinetools’ Gantry Machining Center – HG5022

a. Environmentally friendly Cover
b. Controller Integrated
c. Servo Motors
d. Tool Magazine
e. With FANUC control system
f. Automatic Lubrication System
g. HIWIN/PMI Roller Type Linear Guideway
h. HIWIN/PMI Ball Screw
i. FAG Bears
j. Tool Magazine OKADA/Aimach

C. Application of HG Machinetools’ Gantry Machining Center – HG5022

Gantry Machining Center – HG2016 is used in CNC milling, boring, drilling, tapping, processing of steel, cast steel, cast iron etc.. Machine tool accessory head to realize the of all kinds of plate, plate, shell and mould for complex parts in a fixture in complete drilling, milling, boring, reaming, reaming, tapping a variety of processes. It can be used for small batch spare parts, processing and manufacturing, of complex, high precision parts processing more show its superiority, also can compose the automatic production line for mass production, to ensure the parts of product quality and efficient production.

D. Optional

1. Different Control System Optional
2. 4th-Axis / 5th-Axis Optional
3. Different Speed of Spindle Optional
4. Different Type of Tool Magazine Optional
5. Tools Capacity of Tool Magazine Optional

E. Some Specific Configurations

High Strength Castings

The machine body, work table, column, milling head, etc. of HG Machinetools Vertical Machining Centers are all made of high-strength cast iron, and are subjected to secondary tempering and aging treatment to optimize the reinforcement structure, making the overall performance more in line with the requirements of machining characteristics and stability.

High Strength Castings HG Machinetools
CNC Controller HG Machinetools

CNC Control System

Fanuc(Japan), Mitsubishi (Japan), Syntec (Taiwan,China) Optional

  • Adoption of powerful and highly reliable high-speed microprocessor systems;
  • Dynamic toolpath simulation, intelligent warning display, self-diagnostics and more;
  • Multi-segment pre-reading control is particularly suitable for high-speed and large program processing;
  • RS-232 serial transmission, memory card transmission, USB transmission, combined with DNC standard processing configuration, facilitates the transmission of large-capacity programs and online processing, with better processing efficiency and effectiveness.

Spindle From Taiwan, China

Speed 6000/8000/10000/12000 RPM Optional

The spindle and motor belt are designed with a 1:1 connection, and the main motor is a low inertia motor with a speed of 10000 rpm. It is a wise choice for high precision, high rigidity and heavy cutting situations; if there is a higher requirement for surface smoothness, a 12000 rpm direct spindle can also be selected.

Spindle HG Machinetools
Cooling system HG Machinetools

Cooling System

HG Machine is equipped with a cooling system, and the combination of a large flow pump and many nozzles can solve the machining problems of tool overheating and workpiece deformation due to machining heat.

F. Some Components of HG Machinetools' CNC Machinging Centers

Specification

ItemHG-2016HG-2518HG-3220HG-5022HG-6025HG-8032
Working Table Size(W x L)mm1400×21001600×27001800×30002000×50002300×60002500×8000
Tabel Travel(X Axis) mm200025003200500060008000
Spindle Slide Travel (Y Axis) mm1700(Tool change stroke
1780)
1900(Tool change stroke
2000)
20002200(Auxiliary stroke
2700)
2700(Auxiliary stroke
3050)
3200(Auxiliary stroke
3800)
Spindle Up & Down Travel (Z Axis) mm8008001000100010001250
Gantry Width mm170019002000230027003200
Gantry Height mm108010801300140014001730
Distance From Spindle nose to worktable mm200~1000200~1000180~1180280~1280280~1280300~1550(Optional Increased Height for Column by 300,500mm
, & new hight would be 600~1850;800~2050)
T-Slot QTY-Distance*Width7-22×2009-22×1809-22×1909-28×20011-28×200Center 11-28×200
Both Sides 1-28×180
Max Loading Weight Ton45.55141830
Spindle Taper & SizeBT50/φ190BT50/φ190BT50-φ190BT50/φ200BT50/φ200BT50/φ200
Spindle Transmission Type - BeltSpeed 6000r/minSpeed 6000r/minSpeed 8000r/min /
Pulley transmission ratio Standard 1.5:1 ;Optional 1:1
Speed 6000r/minSpeed 6000r/minSpeed 6000r/min
Pulley transmission ratio Standard 1.5:1 ;Optional 1:1Pulley transmission ratio Standard 1.5:1 ;Optional 1:1Speed 6000r/min
Pulley transmission ratio Standard 4:1
Pulley transmission ratio Standard 1.5:1 ;Optional 1:1Pulley transmission ratio Standard 1.5:1 ;Optional 1:1Pulley transmission ratio Standard 4:1
- ZF Speed Reduction + Belt (Optional)Speed 6000r/min Pulley transmission ratio Standard 4:1Speed 6000r/min Pulley transmission ratio Standard 4:1Speed 12000r/minSpeed 6000r/min Pulley transmission ratio Standard 4:1Speed 6000r/min Pulley transmission ratio Standard 4:1Speed 6000r/min Pulley transmission ratio Standard 1.5:1
- Gear Head(Wemas)Max. Speed 6000r/min
Pulley transmission ratio Standard 4.4:1
Max. Speed 6000r/min
Pulley transmission ratio Standard 4.4:1
Speed 6000r/min Pulley transmission ratio Standard 4.4:1Speed 6000r/min Pulley transmission ratio Standard 4.4:1Speed 6000r/min Pulley transmission ratio Standard 4.4:1
Rapid Feeding Speed(m/min)15151512108
Cutting Feeding Speed(m/min)101010865
Spec of Ball Screw for X/Y/ZX:5010、Y:5010、Z:5010X:6312、Y:5010、Z:5010X:8020、Y:5010、Z:5010X:8020、Y:6312、
Z:5010
X:10020、Y:6316、
Z:5010
X:10020(Movable nut)
Y:8020、Z:6316
Spec of Guideway for X/Y/ZX:Roller Type Linear Guideway 55/6
Y:Roller Type Linear Guideway 55/4
Z:Rectangular Linear Guideway
X:Roller Type Linear Guideway 55/8
Y:Roller Type Linear Guideway 55/4
Z:Rectangular Linear Guideway
X:Roller Type Linear Guideway 55
Y:Roller Type Linear Guideway 45 (55Optional)
Z:Rectangular Linear Guideway
X:Roller Type Linear Guideway 55/14
Y:Roller Type Linear Guideway 55/4
Z:Rectangular Linear Guideway
X:Roller Type Linear Guideway 55/18
Y:Roller Type Linear Guideway 55/4
Z:Rectangular Linear Guideway
X:4 x Roller Type Linear Guideway 55/36
Y:2 x Roller Type Linear Guideway 55/8
Z:Rectangular Linear Guideway
Transmission Type for X/Y/ZX/Y/Z Direct ConnectX/Y/Z Direct ConnectX/Y/Z Direct ConnectX Belt Drive 2.5:1
Y direct transmission 1:1
Z direct transmission 1:1
X Planet Gear Transmission 4:1;Y Planet Gear Transmission 3:1;
Z direct transmission 1:1(Optional : X Belt Drive 2.5:1,
Y Direct Transmission 1:1; Z Direct transmission 1:1
X Planet Gear Transmission 3:1+ Belt 2.5:1
Y Planet Gear Transmission 4:1
Z Planet Gear Transmission 3:1(Optional : Z Belt Drive 2:1)
Recommended For Spindle motorAccording to the Control SystemAccording to the Control SystemAccording to the Control System22kW Wide Area Motors22kW Wide Area Motors30kW Wide Area Motors
Recommended For Servo MotorsAccording to the Control SystemAccording to the Control SystemAccording to the Control SystemX:50N·m;Y:40N·m;
Z:30N·m(Contacting Break)
X:50N·m;Y:40N·m;
Z:30N·m(Contacting Break)
X:60N·m;Y:40N·m;
Z:40N·m(Contacting Break)
Control SystemFanuc / Syntec / Mitsubishi OptionalFanuc / Syntec / Mitsubishi OptionalFanuc / Syntec / Mitsubishi OptionalFanuc / Syntec / Mitsubishi OptionalFanuc / Syntec / Mitsubishi OptionalFanuc / Syntec / Mitsubishi Optional
Tool MagazineOptionalOptionalOptionalOptionalOptionalOptional
Machine Floor Space (LxWxH)5600×3300×32956840×3600×32958000×3710×380011750×4740×410013750×5140×410019240×6670×5470
Machine Weight1618.522385092

SOME FAQS

What is Gantry Machining Center

A gantry machining center (or gantry milling machine, gantry mill) is a distinctive machine tool with a double column structure. The gantry refers to the CNC milling machine that hangs above the work table to perform machining operations.

Differences Between Horizontal and Gantry Machining Centers

Typically, vertical machining centers cost less than their horizontal counterparts. Horizontal machining centers are more complex and come with a higher price point and increased productivity. Vertical machining centers also take up less space in comparison to horizontal machining centers

HG Machinetools Machining Center’s CNC Tool Changer

A CNC tool changer is a device that can store different tools in the tool magazine and change tools automatically with the help of a short G-code. It reduces machine cycle time by eliminating the need to change tooling for multiple tasks manually.